HACCP Food Grade Epoxy Flooring Installers Melbourne

Eliminate risk with seamless, non-porous, and anti-microbial systems. Our 10 Years of Expertise10 Years of Expertise ensures full compliance and installs Premium Quality Polyurethane and Epoxy Systems, guaranteed by a full 10-Year Performance Warranty.

Epoxy-Flooring-Melbourne

HACCP Food Grade Epoxy Flooring Installers Melbourne

Eliminate risk with seamless, non-porous, and anti-microbial systems. Our 10 Years of Expertise10 Years of Expertise ensures full compliance and installs Premium Quality Polyurethane and Epoxy Systems, guaranteed by a full 10-Year Performance Warranty.

Seamless Urethane Cement Systems for Food Processing Environments

Discover Highend Epoxy Solutions: Engineered for Melbourne’s Dynamic Hospitality Scene – Safe, Stylish, and Built to Last.

Is your current restaurant floor letting you down? In Melbourne’s competitive dining scene, every detail counts. Highend Epoxy Flooring offers premium epoxy flooring solutions specifically designed to meet the rigorous demands of restaurants, cafes, and commercial kitchens throughout Melbourne. Create a stunning first impression, ensure the safety of your staff and patrons, and enjoy a low-maintenance, long-lasting surface that reflects the quality of your establishment.

Ready to transform your restaurant’s foundation?

Seamless Urethane Cement Systems for Food Processing Environments

At Highend Epoxy Flooring, we specialize in providing certified HACCP Food Grade Epoxy Flooring solutions for Melbourne’s strict food, beverage, and pharmaceutical industries. A standard epoxy garage floor coating is simply not compliant—you need a heavy-duty, monolithic system designed for hostile environments.

We supply and install warranted, non-porous systems engineered to withstand the extreme thermal cycling, aggressive chemical washdowns, and relentless traffic unique to your operations.

0401 150 830

Introducing Highend Epoxy Flooring: The Superior Solution for Your Melbourne

Flake Systems

Epoxy flake flooring offers a durable, decorative, and easy-to-clean solution ideal for warehouse environments. Its textured finish provides slip resistance while enhancing the floor’s appearance and longevity.

Quartz Systems

Epoxy quartz flooring delivers exceptional strength, chemical resistance, and slip protection—making it perfect for heavy-duty warehouse floors that demand durability and a safe working surface.

Self-Leveling Epoxy Coatings

Epoxy quartz flooring delivers exceptional strength, chemical resistance, and slip protection—making it perfect for heavy-duty warehouse floors that demand durability and a safe working surface.

Metallic Epoxy Coatings

Epoxy quartz flooring delivers exceptional strength, chemical resistance, and slip protection—making it perfect for heavy-duty warehouse floors that demand durability and a safe working surface.

Deep Dive: Epoxy vs. Urethane Cement (The Compliance Standard)

Feature High-Build Epoxy (100% Solids) Polyurethane Cement (Urethane Cement)
Primary Use Packaging, Dry Prep, Corridors Wet Processing, Commercial Kitchens, Thermal Shock Zones
Thermal Resistance Good (Up to 60°C continuous) Exceptional (Withstands steam & washdowns up to 130°C)
Chemical Resistance Good (Resists mild acids, fats) Superior (Resists lactic, acetic acids & harsh sanitizers)
Durability Excellent for heavy foot & trolley traffic Unmatched heavy-duty floor (Machinery & high impact)
System Thickness Typically 1mm – 3mm High-build 4mm – 9mm (Essential for thermal integrity)

Technical Performance: Chemical & Acid Resistance

In food production, floor failure often begins with acid attack. Our systems are proven to withstand the highly corrosive agents found in your facility:

Agent Common Source Resistance Importance
Lactic Acid (10%) Dairy, Milk, Cheese Production Excellent Prevents degradation in high-risk dairy zones.
Acetic Acid (5%) Vinegar, Sauces, Pickling Excellent Essential for compliance in condiments and prep.
Chlorine / Sodium Hydroxide Industrial Sanitizers / Caustics Excellent Critical for safe & effective daily CIP procedures.
Fats / Oils Meats, Bakery, Frying Excellent Prevents absorption, slippage, and odor retention.

Compliance and Installation: Building the HACCP Asset

Our installation process is engineered to not just apply a coating, but to create a permanent, compliant asset that minimizes contamination risk and maximizes safety.

1. Seamless Coving and Bunding (Pathogen Defense)

HACCP requires the elimination of bacteria traps. We achieve this by installing Resin Coved Skirting at the wall-to-floor junction.

  • Function: Creates a continuous, seamless, and cleanable radius (usually 100mm to 150mm high) that prevents liquids from pooling at the base of the wall and eliminates the impossible-to-clean 90-degree corner.

Resin Coved Skirting: Eliminating Bacteria Traps in Commercial Kitchens

2. Certified Anti-Slip Ratings (R11 to R13)

Worker safety is paramount in wet processing areas. We tailor the non-slip aggregate level to the environment:

Slip Rating Use Case Environment
R10 (Light Texture) Dry Packaging, Storage, Corridors Low-risk dry zones.
R11 (Medium Texture) Prep Areas, Light Washdowns General commercial kitchens, bakeries.
R12 / R13 (Heavy Texture) Processing Lines, Freezer Floors, Loading Docks High-risk, permanently wet, oily, or frozen zones.

3. Concrete Preparation and Moisture Mitigation

Floor failure often starts with poor preparation. Every food grade installation includes:

  • Diamond Grinding/Shot-Blasting: Aggressive mechanical preparation to achieve the proper CSP (Concrete Surface Profile).

  • Moisture Mitigation Barrier: Application of a high-performance epoxy vapour barrier to prevent moisture from the slab causing delamination—critical in old buildings or slabs close to the water table.

Epoxy Flooring

šŸ† Why Choose Highend Epoxy Flooring for Your HACCP Project?

In the highly regulated food industry, your floor is not a cosmetic choice—it’s a critical piece of safety and operational equipment. Choosing Highend is an investment in guaranteed compliance and zero downtime.

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1. Specialization in Urethane Cement

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Unlike many contractors who rely on cheaper epoxy formulas that quickly fail under steam and chemical washdowns, we specialize in industrial-grade Polyurethane Cement. We match the specific material (4mm, 6mm, or 9mm) directly to your thermal and chemical demands, ensuring a system that lasts for decades.

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2. Guaranteed Compliance and Warranties

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We don’t just install; we certify. Our installations are guaranteed to meet HACCP, OH&S, and relevant Australian Standards (AS 4687 for slip rating). We provide documented warranties specifically covering common failures in food environments, such as delamination due to thermal shock and chemical degradation.

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3. Precision Preparation and Execution

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The most common cause of flooring failure is poor sub-floor preparation. Our process includes:

  • Advanced Moisture Testing: We identify and mitigate moisture vapor transmission (MVT) before installation, preventing hydrostatic pressure failure.

  • Certified CSP: We utilize diamond grinding or shot-blasting to achieve the necessary Concrete Surface Profile (CSP) for maximum mechanical bond strength.

  • Streamlined Installation: Our experienced team is adept at coordinating with strict commercial schedules, using fast-curing systems when possible to minimize operational downtime.

When compliance, safety, and longevity are non-negotiable, Highend Epoxy Flooring is the trusted choice for Melbourne’s most demanding food facilities.

Elevate Your Melbourne Restaurant

Invest in the success, safety, and style of your floor with a premium epoxy flooring solution from Highend Epoxy Flooring. Our durable, hygienic, safe, and aesthetically versatile floors are designed to meet the unique demands of Melbourne’s vibrant hospitality industry.

Take the first step towards a superior flooring solution. Our expert Melbourne team is ready to discuss your project, understand your specific needs, and provide a comprehensive, no-obligation quote. At Highend Epoxy Flooring, we use only top-quality epoxy products from trusted industry leaders like All Purpose Coatings (APC), Sikafloor, Flowcrete, and Dulux, ensuring durable and flawless results every time.

Frequently Asked Questions

What does HACCP mean, and why is it important for my floor?

HACCP stands for Hazard Analysis Critical Control Point. It is an international system designed to prevent food safety hazards. For flooring, it means the surface must be seamless, non-porous, easily cleanable, and resistant to chemicals and moisture, ensuring no place for bacteria or pathogens to grow.

Can I use standard epoxy in my commercial kitchen?

Generally, no, standard epoxy is not recommended for high-demand areas like commercial kitchens, breweries, or processing plants. Standard epoxy often cannot withstand the extreme thermal shock (rapid temperature changes from hot washdowns to cold room temperatures) and will crack or delaminate. You need Urethane Cement, which is thermal-shock resistant.

What is Urethane Cement, and why is it better than epoxy for food facilities?

Urethane Cement (also called Polyurethane Cement or cementitious urethane) is a specialized resin system. It is superior because it contains concrete-like aggregates, allowing it to move with the concrete slab and tolerate temperatures from $-40^\circ\text{C}$ up to $130^\circ\text{C}$ without cracking. It also offers far greater resistance to aggressive food acids (like lactic acid) than standard epoxy.

Are your floors anti-slip? Do they meet OH&S standards?

Yes. We install flooring with certified non-slip ratings (typically R11 to R13), meeting strict OH&S (Occupational Health and Safety) and Australian Standards (AS 4687). We tailor the texture based on the environment (e.g., heavy texture for permanently wet processing areas, medium texture for dry prep).

What is seamless coving, and is it a mandatory HACCP requirement?

Seamless coving is a curved, continuous barrier where the floor meets the wall (usually 100mm to 150mm high). Yes, it is a HACCP requirement in many food contact zones. It eliminates the sharp 90-degree corner, preventing food debris, moisture, and bacteria from getting trapped, making high-pressure washdowns effective.

How long does a typical food grade installation take?

Installation time varies by project size and system chosen, but a standard installation (500-800 sqm) typically takes 3 to 5 days from start to return-to-service. We use fast-cure materials where possible, and the area must be cleared before we can begin concrete preparation.

Does the floor resist chemical cleaning agents and food acids?

Yes. Our Urethane Cement systems are formulated specifically as chemical resistant flooring against common food processing enemies, including concentrated lactic acid (dairy), acetic acid (pickling), and industrial caustic washdowns (sodium hydroxide).

What kind of warranty do you offer on food grade flooring?

We provide a comprehensive warranty that covers material defects and installation failures, specifically protecting against issues common in food environments such as thermal shock delamination, chipping, and material breakdown due from chemical exposure, provided the correct system was specified for your usage.

Can you install your flooring over an existing concrete slab with high moisture?

Yes. Concrete slabs often emit moisture vapor, which can cause any coating to bubble and delaminate. We first perform moisture testing and then apply a specialized epoxy moisture mitigation barrier (vapor barrier) before installing the Urethane Cement finish, ensuring proper adhesion and longevity.

Do you work in freezers or chillers that operate below freezing?

Yes, we use specific low-temperature Urethane Cement formulations that can be installed and cured at temperatures as low as $-10^\circ\text{C}$ to $-20^\circ\text{C}$. This minimizes downtime and ensures the floor can withstand the constant, extreme cold without cracking.

Benefits of Epoxy Flooring

For those who are looking for broader epoxy flooring solutions, we also offer comprehensive epoxy flooring services that can be applied to various areas such as basements, kitchens, and commercial spaces. Check out our Epoxy Flooring Melbourne pageĀ to explore other applications of epoxy flooring for your home or business.

Additionally, if you’re interested in other types of concrete resurfacing, our team can help with polished concrete, concrete restoration, and decorative concrete services. Learn more about these services on our Polished Concrete Flooring and Concrete Resurfacing & Restoration pages.

Customer Testimonials

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